Energy Saving Rotary Water Bottle Filling Machine / Water Bottling Machine

Energy Saving Water Bottle Filling Machine With PLC Control / Rotary Filling

Works as follows:

• Bottles are fed from air conveyor into the filling machine monoblock via star wheel. Bottle clamp installed on the rotary wheel of the rinse will grip bottle mouth and make a 180° turn along a guide track to face the bottle mouth downward. In designated section of the rinse, rinsing water will jet out from special nozzles to flush bottle inside wall. After rinsing and dripping, bottles gripped by bottle clamp will make another 180° turn along a guide track to resume bottle mouth facing up position.
• Clean bottles are discharged out of the rinse by a star wheel to feed the filler. After entering the filler, bottles are retained by neck supporting carrier plates, which are actuated by bottle carrier mechanism to raise them to engage with filling valves. Filling valves are opened by bottle presence signals. After finishing filling, valves are closed by valve closing mechanism to further stop venting to complete the filling process. Bottle carrier mechanism is lowered by a cam to disengage filled bottles with filling valves.
• Then bottles are transferred into the capper by a neck handling star wheel. Anti-rotation blades on capping heads will seize the bottleneck to prevent it from rotation and hold it in a upright position. The twist-on capping head will make revolving and rotating movement along with the machine to finish the complete capping process of cap picking, placing, twisting, and disengaging under the control of a cam. A discharge star wheel discharges finished bottles onto discharge conveyor belt to be conveyed out of the filling monoblock.

Quick Detail:

Bottle design:

Production process:

Specifications:

1)The rotary wheel is a fully AISI304 stainless steel welded structure.
2)The high efficiency atomizing spray nozzle installed on bottle clamp incorporating technology is capable of cleaning any part of bottle inner wall, and also saves rinsing water.
3)Covering of bottle clamps and elevator are product of IGUS
4)The rinser is driven by driving system positioned inside machine frame via gear transmission.

1)The filler providing hardware guarantee for securing product quality and reducing loss.
2)Rotary wheel are fully made of stainless steel AISI304.
3)Filling valves are designed and manufactured with German technology, featuring high filling accuracy and high filling speed.
4)Bottles are raised and lowered by cam controlled lifting cylinder. Valve opening mechanism is actuated by air cylinder.
5)All sliding bushes of lifting device use Igus (Germany) anti-corrosion maintenance free bearing.

1) The capper is most precise part in 3 in 1 filling machine, it care about final bottled water product quality.
2) The cap track has the device to prevent the reversal cap from passing and pick out the reversal cap. Meanwhile the photoelectric switch can stop the machine automatically when there is no cap on the track, by which it can avoid bottle without cap effectively.
3) It also has the bottle check-up switch. Together with cylinder on the joint of the cap track and cap lift, they can control the cap flow and stop it in case no bottle to reduce the quantity of cap.
4) Highly effective acentric way for cap sorting to reduce the abrasion.
5) It has the check-up device to control the cap lift.

Applications:
1. Bottled mineral water production.
2. Bottled purified water production.

Competitive Advantage:

• Based on Germen technology
• Reliable electric elements, automatic control
• Installation service and worker training service.